1.1
This inquiry arose after a growing crisis in the Australian steel
industry came to a head during the 44th Parliament. Australia's two
major integrated crude steel producers, the Arrium steelworks in Whyalla, South
Australia, and the BlueScope steelworks in the Illawarra region, New South
Wales, faced major financial issues, leading to the decision of both to lay off
significant numbers of employees. On account of these financial problems,
Arrium was placed into voluntary administration, leading to further uncertainty
surrounding the future of the steel industry in Whyalla and Australia more
broadly.
1.2
The sale of Arrium to British consortium GFG Alliance was completed in
September 2017, thereby securing the continued operation of the Whyalla
steelworks for the immediate future. However, the conditions creating the
crisis that manifested most obviously in Arrium's collapse remain. This inquiry
investigated a number of these conditions in detail and how they have impacted
the Australian steel industry, including: inconsistent standards; issues in
procurement policies; and unfair and uncompetitive trade practices, leading to
dumped and subsidised imports and further price strains on steel produced in
Australia.
1.3
The inquiry received alarming evidence regarding the safety risks posed
by products that do not meet Australian standards, including steel used in
bridges, poles, caravans, trailers and safety structures used on mining sites. Most
steel fabricated in Australia conforms to appropriate standards produced by
Standards Australia, with contracts in many instances requiring proof of third
party certification. However, evidence provided to this inquiry suggested that
legal loopholes in contracts and gaps in regulatory regimes in some instances
may allow imported fabricated steel to avoid complying with the same standards
as steel made in Australia, meaning that Australian steel incurs a higher cost
base than imported products that do not necessarily have to meet the same level
of quality.
1.4
In other instances, imported steel is accompanied by fraudulent
third-party certificates, or first-hand declarations that the product meets
standards without independent inspections. Some evidence suggested that as much
as 80 per cent of fabricated structural steel, most of it imported, is found to
be non‑compliant with Australian standards when inspected. The committee
heard examples of tubes filled with water to meet weight requirements;
non-conforming levels of lead in paint on pre-painted steel products; and other
non-conforming products that led to the collapse of buildings and signs. With
little incentive to comply with standards, and no compliance or inspection regime,
these products are entering Australia and being used in key construction and
manufacturing projects.
1.5
Submitters and witnesses to the inquiry told the committee that in
government procurement, standards compliance through third-party certification
is compulsory only for contracts above a particular threshold. Nor does the government
currently require that subcontractors meet the same standards as primary
contractors, and there is no system to monitor conformance at any level in
government-funded contracts. The committee is concerned that the government is
not leading the way by ensuring that steel procured in government contracts
meets appropriate standards, thereby raising the potential that government funds
are being used to source material used in structures that pose a risk to public
safety.
1.6
Australia's Industry Participation policy aims to provide full, fair and
reasonable opportunity for Australian industry to supply goods and services to
major project. However, the Australian Government only requires Australian
Industry Participation plans to be completed by successful tenderers who have
been awarded contracts, meaning that tenderers are not required to consider how
they will involve Australian industry during the tender application process. The
committee heard that the threshold of $500 million above which a project requires
an Australian Industry Participation plan was set at a level more relevant for projects
undertaken during the mining boom than projects in current conditions. Further,
many Australian businesses are at a competitive disadvantage when competing for
contracts because their costs are higher to meet product, occupational health
and safety and environmental standards, and Australian steel is not subsidised
by the government, unlike steel sourced from other countries in Asia that is
able to compete at a lower price as a result.
1.7
The Australian steel industry has been affected by a global oversupply
in steel occurring at the same time as an upsurge in production from China,
where government support for the industry in the form of subsidies and tax
remedies help to keep prices artificially down, as is the case in a number of
other countries in Asia. The result of this oversupply is an increase of dumped
products from around the world as countries seek to offload their excess steel
at low prices. The pressures caused by the influx of dumped and subsidised
steel into Australia are considerably greater than the normal pressures
expected in naturally competitive markets, creating additional pressures on the
Australian steel industry. The committee heard that the costs involved in
lodging an anti-dumping case, as well as a framework that does not suit
fabricated products, mean that many Australian companies, particularly small
and medium-sized enterprises, are unable to make use of Australia's trade
remedy system to offset the unfair advantages that many of their international
competitors have. As one submitter said, 'I am not saying competition is not
fair; I am saying it is not fair competition'.
1.8
Since this inquiry commenced, energy prices have doubled. Energy price
volatility is affecting the viability of energy-intensive manufacturers like
steel. The impact of energy prices on steel production has led the new owner of
the Whyalla steelworks to invest in forms of renewable energy to ensure that
the steelworks will be self-sufficient and protected from future energy price
volatility. If rising energy prices are not curtailed, and security of supply
is not established, Australian steel will suffer further disadvantage and the industry
may not be able to survive.
1.9
Despite these challenges, Australia's steel manufacturers have several
key advantages over international competitors. These include access to high
quality reserves of iron ore and coking coal; the ability to respond quickly to
local demand requirements; relatively short lead times; less likelihood of
reworks because of misinformation and mistakes; reduced whole-of-life costs,
including maintenance and technical support; a skilled labour force trained in
the latest steel fabrication techniques and welding processes; strong international
brand recognition of several product lines; and high quality products that
comply with established Australian standards. The Australian steel industry
also has a strong track record of innovation and producing new and cutting-edge
steel products, as well as a relatively reduced environmental impact compared
to many international competitors.
1.10
Even with these advantages, the committee heard that the domestic steel
industry has declined in recent years and will continue to decline without
urgent action by the Australian government to address the issues of standards,
procurement and unfair import competition. The recommendations proposed by the
committee are intended to maximise the competitiveness of the Australian steel
industry and to level the playing field so that Australian steel has the best
opportunity to compete fairly in an increasingly globalised market.
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